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4115 Aluminum vs. S30601 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while S30601 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is S30601 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 11
37
Fatigue Strength, MPa 39 to 76
250
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 71 to 130
450
Tensile Strength: Ultimate (UTS), MPa 120 to 220
660
Tensile Strength: Yield (Proof), MPa 39 to 190
300

Thermal Properties

Latent Heat of Fusion, J/g 420
370
Maximum Temperature: Mechanical, °C 160
950
Melting Completion (Liquidus), °C 640
1360
Melting Onset (Solidus), °C 590
1310
Specific Heat Capacity, J/kg-K 900
500
Thermal Expansion, µm/m-K 23
15

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.1
3.9
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1160
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
200
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
230
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 23
24
Strength to Weight: Bending, points 20 to 30
22
Thermal Shock Resistance, points 5.2 to 9.9
16

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0
17 to 18
Copper (Cu), % 0.1 to 0.5
0 to 0.35
Iron (Fe), % 0 to 0.7
56.9 to 60.5
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.5 to 0.8
Molybdenum (Mo), % 0
0 to 0.2
Nickel (Ni), % 0
17 to 18
Nitrogen (N), % 0
0 to 0.050
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
5.0 to 5.6
Sulfur (S), % 0
0 to 0.013
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0