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4115 Aluminum vs. ZA-27

4115 aluminum belongs to the aluminum alloys classification, while ZA-27 belongs to the zinc alloys. They have a modest 27% of their average alloy composition in common, which, by itself, doesn't mean much. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is ZA-27.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
100 to 120
Elastic (Young's, Tensile) Modulus, GPa 70
78
Elongation at Break, % 1.1 to 11
2.0 to 4.5
Fatigue Strength, MPa 39 to 76
110 to 170
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
31
Shear Strength, MPa 71 to 130
230 to 330
Tensile Strength: Ultimate (UTS), MPa 120 to 220
400 to 430
Tensile Strength: Yield (Proof), MPa 39 to 190
260 to 370

Thermal Properties

Latent Heat of Fusion, J/g 420
130
Maximum Temperature: Mechanical, °C 160
120
Melting Completion (Liquidus), °C 640
480
Melting Onset (Solidus), °C 590
380
Specific Heat Capacity, J/kg-K 900
530
Thermal Conductivity, W/m-K 160
130
Thermal Expansion, µm/m-K 23
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
30
Electrical Conductivity: Equal Weight (Specific), % IACS 140
53

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.7
5.0
Embodied Carbon, kg CO2/kg material 8.1
4.2
Embodied Energy, MJ/kg 150
80
Embodied Water, L/kg 1160
570

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
8.1 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
420 to 890
Stiffness to Weight: Axial, points 14
8.6
Stiffness to Weight: Bending, points 50
28
Strength to Weight: Axial, points 12 to 23
22 to 24
Strength to Weight: Bending, points 20 to 30
24 to 25
Thermal Diffusivity, mm2/s 66
47
Thermal Shock Resistance, points 5.2 to 9.9
14 to 15

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
25 to 28
Cadmium (Cd), % 0
0 to 0.0060
Copper (Cu), % 0.1 to 0.5
2.0 to 2.5
Iron (Fe), % 0 to 0.7
0 to 0.1
Lead (Pb), % 0
0 to 0.0060
Magnesium (Mg), % 0.1 to 0.5
0.010 to 0.020
Manganese (Mn), % 0.6 to 1.2
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 1.8 to 2.2
0 to 0.080
Tin (Sn), % 0
0 to 0.0030
Zinc (Zn), % 0 to 0.2
69.3 to 73
Residuals, % 0 to 0.15
0