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4115-O Aluminum vs. Annealed SAE-AISI O2

4115-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI O2 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115-O aluminum and the bottom bar is annealed SAE-AISI O2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38
190
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11
22
Fatigue Strength, MPa 39
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 71
410
Tensile Strength: Ultimate (UTS), MPa 120
640
Tensile Strength: Yield (Proof), MPa 39
370

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
43
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.8
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1160
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10
120
Resilience: Unit (Modulus of Resilience), kJ/m3 11
370
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
23
Strength to Weight: Bending, points 20
21
Thermal Diffusivity, mm2/s 66
12
Thermal Shock Resistance, points 5.2
22

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 0.1 to 0.5
0 to 0.25
Iron (Fe), % 0 to 0.7
95 to 97.8
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
1.4 to 1.8
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 1.8 to 2.2
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.3
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0