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413.0 Aluminum vs. AISI 415 Stainless Steel

413.0 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 413.0 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
260
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.5
17
Fatigue Strength, MPa 130
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 170
550
Tensile Strength: Ultimate (UTS), MPa 270
900
Tensile Strength: Yield (Proof), MPa 140
700

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 170
780
Melting Completion (Liquidus), °C 590
1450
Melting Onset (Solidus), °C 580
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
24
Thermal Expansion, µm/m-K 20
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.6
2.5
Embodied Energy, MJ/kg 140
35
Embodied Water, L/kg 1040
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.7
140
Resilience: Unit (Modulus of Resilience), kJ/m3 130
1250
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 29
32
Strength to Weight: Bending, points 36
26
Thermal Diffusivity, mm2/s 59
6.4
Thermal Shock Resistance, points 13
33

Alloy Composition

Aluminum (Al), % 82.2 to 89
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 0 to 1.0
0
Iron (Fe), % 0 to 2.0
77.8 to 84
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.5
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 11 to 13
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.25
0