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413.0 Aluminum vs. SAE-AISI D4 Steel

413.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 413.0 aluminum and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.5
8.4 to 15
Fatigue Strength, MPa 130
310 to 920
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
74
Shear Strength, MPa 170
460 to 1210
Tensile Strength: Ultimate (UTS), MPa 270
760 to 2060
Tensile Strength: Yield (Proof), MPa 140
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Melting Completion (Liquidus), °C 590
1430
Melting Onset (Solidus), °C 580
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 140
31
Thermal Expansion, µm/m-K 20
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.0
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.6
3.3
Embodied Energy, MJ/kg 140
49
Embodied Water, L/kg 1040
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.7
100 to 160
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 29
27 to 75
Strength to Weight: Bending, points 36
24 to 47
Thermal Diffusivity, mm2/s 59
8.3
Thermal Shock Resistance, points 13
23 to 63

Alloy Composition

Aluminum (Al), % 82.2 to 89
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 0 to 1.0
0 to 0.25
Iron (Fe), % 0 to 2.0
80.6 to 86.3
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.5
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 11 to 13
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.25
0