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4145 Aluminum vs. 5059 Aluminum

Both 4145 aluminum and 5059 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is 5059 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
69
Elongation at Break, % 2.2
11 to 25
Fatigue Strength, MPa 48
170 to 240
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 69
220 to 250
Tensile Strength: Ultimate (UTS), MPa 120
350 to 410
Tensile Strength: Yield (Proof), MPa 68
170 to 300

Thermal Properties

Latent Heat of Fusion, J/g 540
390
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 590
650
Melting Onset (Solidus), °C 520
510
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 100
110
Thermal Expansion, µm/m-K 21
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
29
Electrical Conductivity: Equal Weight (Specific), % IACS 84
95

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 7.6
9.1
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
1160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
42 to 75
Resilience: Unit (Modulus of Resilience), kJ/m3 31
220 to 650
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12
36 to 42
Strength to Weight: Bending, points 19
41 to 45
Thermal Diffusivity, mm2/s 42
44
Thermal Shock Resistance, points 5.5
16 to 18

Alloy Composition

Aluminum (Al), % 83 to 87.4
89.9 to 94
Chromium (Cr), % 0 to 0.15
0 to 0.25
Copper (Cu), % 3.3 to 4.7
0 to 0.25
Iron (Fe), % 0 to 0.8
0 to 0.5
Magnesium (Mg), % 0 to 0.15
5.0 to 6.0
Manganese (Mn), % 0 to 0.15
0.6 to 1.2
Silicon (Si), % 9.3 to 10.7
0 to 0.45
Titanium (Ti), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0.4 to 0.9
Zirconium (Zr), % 0
0.050 to 0.25
Residuals, % 0
0 to 0.15