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4145 Aluminum vs. 6063A Aluminum

Both 4145 aluminum and 6063A aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is 6063A aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
68
Elongation at Break, % 2.2
6.7 to 18
Fatigue Strength, MPa 48
53 to 80
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Shear Strength, MPa 69
78 to 150
Tensile Strength: Ultimate (UTS), MPa 120
130 to 260
Tensile Strength: Yield (Proof), MPa 68
55 to 200

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
160
Melting Completion (Liquidus), °C 590
640
Melting Onset (Solidus), °C 520
620
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 100
200
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
49 to 54
Electrical Conductivity: Equal Weight (Specific), % IACS 84
160 to 180

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.8
2.7
Embodied Carbon, kg CO2/kg material 7.6
8.3
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1040
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
13 to 21
Resilience: Unit (Modulus of Resilience), kJ/m3 31
22 to 280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 12
13 to 26
Strength to Weight: Bending, points 19
21 to 33
Thermal Diffusivity, mm2/s 42
83
Thermal Shock Resistance, points 5.5
5.6 to 11

Alloy Composition

Aluminum (Al), % 83 to 87.4
97.5 to 99
Chromium (Cr), % 0 to 0.15
0 to 0.050
Copper (Cu), % 3.3 to 4.7
0 to 0.1
Iron (Fe), % 0 to 0.8
0.15 to 0.35
Magnesium (Mg), % 0 to 0.15
0.6 to 0.9
Manganese (Mn), % 0 to 0.15
0 to 0.15
Silicon (Si), % 9.3 to 10.7
0.3 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.15
Residuals, % 0
0 to 0.15