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4145 Aluminum vs. 8021 Aluminum

Both 4145 aluminum and 8021 aluminum are aluminum alloys. They have 86% of their average alloy composition in common. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is 8021 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
70
Elongation at Break, % 2.2
2.3
Fatigue Strength, MPa 48
61
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 28
26
Tensile Strength: Ultimate (UTS), MPa 120
160
Tensile Strength: Yield (Proof), MPa 68
130

Thermal Properties

Latent Heat of Fusion, J/g 540
400
Maximum Temperature: Mechanical, °C 160
170
Melting Completion (Liquidus), °C 590
650
Melting Onset (Solidus), °C 520
640
Specific Heat Capacity, J/kg-K 880
900
Thermal Conductivity, W/m-K 100
220
Thermal Expansion, µm/m-K 21
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
56
Electrical Conductivity: Equal Weight (Specific), % IACS 84
180

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.0
Density, g/cm3 2.8
2.8
Embodied Carbon, kg CO2/kg material 7.6
8.1
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1040
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
3.4
Resilience: Unit (Modulus of Resilience), kJ/m3 31
130
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 12
16
Strength to Weight: Bending, points 19
23
Thermal Diffusivity, mm2/s 42
88
Thermal Shock Resistance, points 5.5
7.0

Alloy Composition

Aluminum (Al), % 83 to 87.4
98 to 98.8
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.050
Iron (Fe), % 0 to 0.8
1.2 to 1.7
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Silicon (Si), % 9.3 to 10.7
0 to 0.15
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.15