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4145 Aluminum vs. ACI-ASTM CD3MCuN Steel

4145 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CD3MCuN steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ACI-ASTM CD3MCuN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
29
Fatigue Strength, MPa 48
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 120
790
Tensile Strength: Yield (Proof), MPa 68
500

Thermal Properties

Latent Heat of Fusion, J/g 540
300
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 520
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
15
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
3.9
Embodied Energy, MJ/kg 140
54
Embodied Water, L/kg 1040
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
200
Resilience: Unit (Modulus of Resilience), kJ/m3 31
620
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
28
Strength to Weight: Bending, points 19
24
Thermal Diffusivity, mm2/s 42
4.1
Thermal Shock Resistance, points 5.5
22

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
24 to 26.7
Copper (Cu), % 3.3 to 4.7
1.4 to 1.9
Iron (Fe), % 0 to 0.8
58.2 to 65.9
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.2
Molybdenum (Mo), % 0
2.9 to 3.8
Nickel (Ni), % 0
5.6 to 6.7
Nitrogen (N), % 0
0.22 to 0.33
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.3 to 10.7
0 to 1.1
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0