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4145 Aluminum vs. ACI-ASTM CK35MN Steel

4145 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CK35MN steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ACI-ASTM CK35MN steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 2.2
40
Fatigue Strength, MPa 48
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 120
650
Tensile Strength: Yield (Proof), MPa 68
310

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
12
Thermal Expansion, µm/m-K 21
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
31
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 7.6
5.9
Embodied Energy, MJ/kg 140
81
Embodied Water, L/kg 1040
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
210
Resilience: Unit (Modulus of Resilience), kJ/m3 31
240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
22
Strength to Weight: Bending, points 19
21
Thermal Diffusivity, mm2/s 42
3.3
Thermal Shock Resistance, points 5.5
14

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.035
Chromium (Cr), % 0 to 0.15
22 to 24
Copper (Cu), % 3.3 to 4.7
0 to 0.4
Iron (Fe), % 0 to 0.8
43.4 to 51.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
6.0 to 6.8
Nickel (Ni), % 0
20 to 22
Nitrogen (N), % 0
0.21 to 0.32
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.3 to 10.7
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0