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4145 Aluminum vs. ASTM A36 Carbon Steel

4145 aluminum belongs to the aluminum alloys classification, while ASTM A36 carbon steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ASTM A36 carbon steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
22
Fatigue Strength, MPa 48
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 69
300
Tensile Strength: Ultimate (UTS), MPa 120
480
Tensile Strength: Yield (Proof), MPa 68
290

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
50
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
12
Electrical Conductivity: Equal Weight (Specific), % IACS 84
14

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.6
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1040
44

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
92
Resilience: Unit (Modulus of Resilience), kJ/m3 31
220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
17
Strength to Weight: Bending, points 19
17
Thermal Diffusivity, mm2/s 42
14
Thermal Shock Resistance, points 5.5
16

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.26
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
99.25 to 100
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 0.4
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0