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4145 Aluminum vs. ASTM Grade HC Steel

4145 aluminum belongs to the aluminum alloys classification, while ASTM grade HC steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ASTM grade HC steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
6.0
Fatigue Strength, MPa 48
96
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 120
430
Tensile Strength: Yield (Proof), MPa 68
200

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 590
1410
Melting Onset (Solidus), °C 520
1370
Specific Heat Capacity, J/kg-K 880
490
Thermal Conductivity, W/m-K 100
17
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
14
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 7.6
2.8
Embodied Energy, MJ/kg 140
40
Embodied Water, L/kg 1040
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
21
Resilience: Unit (Modulus of Resilience), kJ/m3 31
95
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 12
16
Strength to Weight: Bending, points 19
16
Thermal Diffusivity, mm2/s 42
4.5
Thermal Shock Resistance, points 5.5
14

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.5
Chromium (Cr), % 0 to 0.15
26 to 30
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
61.9 to 74
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
0 to 4.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0