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4145 Aluminum vs. ASTM Grade HH Steel

4145 aluminum belongs to the aluminum alloys classification, while ASTM grade HH steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is ASTM grade HH steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
11
Fatigue Strength, MPa 48
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
79
Tensile Strength: Ultimate (UTS), MPa 120
580
Tensile Strength: Yield (Proof), MPa 68
270

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 590
1400
Melting Onset (Solidus), °C 520
1360
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.6
3.7
Embodied Energy, MJ/kg 140
53
Embodied Water, L/kg 1040
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
53
Resilience: Unit (Modulus of Resilience), kJ/m3 31
190
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
21
Strength to Weight: Bending, points 19
20
Thermal Diffusivity, mm2/s 42
3.8
Thermal Shock Resistance, points 5.5
12

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0 to 0.15
24 to 28
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
52.9 to 64.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
11 to 14
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0