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4145 Aluminum vs. AWS E3155

4145 aluminum belongs to the aluminum alloys classification, while AWS E3155 belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS E3155.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 2.2
23
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 120
770

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
450
Thermal Conductivity, W/m-K 100
13
Thermal Expansion, µm/m-K 21
13

Otherwise Unclassified Properties

Base Metal Price, % relative 10
70
Density, g/cm3 2.8
8.4
Embodied Carbon, kg CO2/kg material 7.6
7.7
Embodied Energy, MJ/kg 140
110
Embodied Water, L/kg 1040
300

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
26
Strength to Weight: Bending, points 19
22
Thermal Diffusivity, mm2/s 42
3.3
Thermal Shock Resistance, points 5.5
20

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.15
20 to 22.5
Cobalt (Co), % 0
18.5 to 21
Copper (Cu), % 3.3 to 4.7
0 to 0.75
Iron (Fe), % 0 to 0.8
23.3 to 36.3
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
1.0 to 2.5
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0
19 to 21
Niobium (Nb), % 0
0.75 to 1.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tungsten (W), % 0
2.0 to 3.0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0