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4145 Aluminum vs. AWS ERNiCrFe-5

4145 aluminum belongs to the aluminum alloys classification, while AWS ERNiCrFe-5 belongs to the nickel alloys. There are 24 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AWS ERNiCrFe-5.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
34
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 120
630

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Melting Completion (Liquidus), °C 590
1390
Melting Onset (Solidus), °C 520
1340
Specific Heat Capacity, J/kg-K 880
450
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.6
Electrical Conductivity: Equal Weight (Specific), % IACS 84
1.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
65
Density, g/cm3 2.8
8.5
Embodied Carbon, kg CO2/kg material 7.6
11
Embodied Energy, MJ/kg 140
150
Embodied Water, L/kg 1040
250

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 19
19
Thermal Diffusivity, mm2/s 42
3.6
Thermal Shock Resistance, points 5.5
19

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
14 to 17
Cobalt (Co), % 0
0 to 0.12
Copper (Cu), % 3.3 to 4.7
0 to 0.5
Iron (Fe), % 0 to 0.8
6.0 to 10
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
70 to 78.5
Niobium (Nb), % 0
1.5 to 3.0
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 9.3 to 10.7
0 to 0.35
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0
0 to 0.5