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4145 Aluminum vs. AZ81A Magnesium

4145 aluminum belongs to the aluminum alloys classification, while AZ81A magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AZ81A magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 2.2
3.0 to 8.8
Fatigue Strength, MPa 48
78 to 80
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 69
91 to 130
Tensile Strength: Ultimate (UTS), MPa 120
160 to 240
Tensile Strength: Yield (Proof), MPa 68
84

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 590
600
Melting Onset (Solidus), °C 520
500
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 100
84
Thermal Expansion, µm/m-K 21
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
12
Electrical Conductivity: Equal Weight (Specific), % IACS 84
65

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 7.6
23
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
4.0 to 17
Resilience: Unit (Modulus of Resilience), kJ/m3 31
77 to 78
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
70
Strength to Weight: Axial, points 12
26 to 39
Strength to Weight: Bending, points 19
38 to 50
Thermal Diffusivity, mm2/s 42
50
Thermal Shock Resistance, points 5.5
9.1 to 14

Alloy Composition

Aluminum (Al), % 83 to 87.4
7.0 to 8.1
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.15
89.8 to 92.5
Manganese (Mn), % 0 to 0.15
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0 to 0.3
Zinc (Zn), % 0 to 0.2
0.4 to 1.0
Residuals, % 0
0 to 0.3