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4145 Aluminum vs. AZ91C Magnesium

4145 aluminum belongs to the aluminum alloys classification, while AZ91C magnesium belongs to the magnesium alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is AZ91C magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
46
Elongation at Break, % 2.2
2.3 to 7.9
Fatigue Strength, MPa 48
56 to 85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
18
Shear Strength, MPa 69
96 to 160
Tensile Strength: Ultimate (UTS), MPa 120
170 to 270
Tensile Strength: Yield (Proof), MPa 68
83 to 130

Thermal Properties

Latent Heat of Fusion, J/g 540
350
Maximum Temperature: Mechanical, °C 160
130
Melting Completion (Liquidus), °C 590
600
Melting Onset (Solidus), °C 520
470
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 100
73
Thermal Expansion, µm/m-K 21
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
9.9 to 12
Electrical Conductivity: Equal Weight (Specific), % IACS 84
52 to 60

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
1.7
Embodied Carbon, kg CO2/kg material 7.6
22
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
3.2 to 16
Resilience: Unit (Modulus of Resilience), kJ/m3 31
75 to 180
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
69
Strength to Weight: Axial, points 12
27 to 43
Strength to Weight: Bending, points 19
39 to 53
Thermal Diffusivity, mm2/s 42
43
Thermal Shock Resistance, points 5.5
9.9 to 16

Alloy Composition

Aluminum (Al), % 83 to 87.4
8.1 to 9.3
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.1
Iron (Fe), % 0 to 0.8
0
Magnesium (Mg), % 0 to 0.15
88.6 to 91.4
Manganese (Mn), % 0 to 0.15
0.13 to 0.35
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0 to 0.3
Zinc (Zn), % 0 to 0.2
0.4 to 1.0
Residuals, % 0
0 to 0.3