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4145 Aluminum vs. EN 1.8915 Steel

4145 aluminum belongs to the aluminum alloys classification, while EN 1.8915 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is EN 1.8915 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
19
Fatigue Strength, MPa 48
340
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 69
400
Tensile Strength: Ultimate (UTS), MPa 120
640
Tensile Strength: Yield (Proof), MPa 68
490

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
46
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 84
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.7
Embodied Energy, MJ/kg 140
24
Embodied Water, L/kg 1040
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 31
640
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
23
Strength to Weight: Bending, points 19
21
Thermal Diffusivity, mm2/s 42
12
Thermal Shock Resistance, points 5.5
19

Alloy Composition

Aluminum (Al), % 83 to 87.4
0.020 to 0.050
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.15
0 to 0.3
Copper (Cu), % 3.3 to 4.7
0 to 0.7
Iron (Fe), % 0 to 0.8
95.2 to 98.9
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
1.1 to 1.7
Molybdenum (Mo), % 0
0 to 0.1
Nickel (Ni), % 0
0 to 0.8
Niobium (Nb), % 0
0 to 0.050
Nitrogen (N), % 0
0 to 0.025
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 9.3 to 10.7
0 to 0.6
Sulfur (S), % 0
0 to 0.0080
Titanium (Ti), % 0
0 to 0.030
Vanadium (V), % 0
0 to 0.2
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0