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4145 Aluminum vs. Solder Alloy 201

4145 aluminum belongs to the aluminum alloys classification, while solder alloy 201 belongs to the otherwise unclassified metals. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is solder alloy 201.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
50
Elongation at Break, % 2.2
38
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 28
19
Tensile Strength: Ultimate (UTS), MPa 120
41

Thermal Properties

Latent Heat of Fusion, J/g 540
64
Melting Completion (Liquidus), °C 590
240
Melting Onset (Solidus), °C 520
240
Specific Heat Capacity, J/kg-K 880
220
Thermal Conductivity, W/m-K 100
28
Thermal Expansion, µm/m-K 21
21

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
12
Electrical Conductivity: Equal Weight (Specific), % IACS 84
15

Otherwise Unclassified Properties

Density, g/cm3 2.8
7.3
Embodied Carbon, kg CO2/kg material 7.6
15
Embodied Energy, MJ/kg 140
250
Embodied Water, L/kg 1040
1320

Common Calculations

Stiffness to Weight: Axial, points 14
3.8
Stiffness to Weight: Bending, points 50
17
Strength to Weight: Axial, points 12
1.6
Strength to Weight: Bending, points 19
3.6
Thermal Diffusivity, mm2/s 42
17
Thermal Shock Resistance, points 5.5
2.7

Alloy Composition

Aluminum (Al), % 83 to 87.4
0 to 0.0010
Antimony (Sb), % 0
4.5 to 5.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 3.3 to 4.7
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.8
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 9.3 to 10.7
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
94 to 95.5
Zinc (Zn), % 0 to 0.2
0 to 0.0010
Residuals, % 0 to 0.15
0