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4145 Aluminum vs. Nickel 59

4145 aluminum belongs to the aluminum alloys classification, while nickel 59 belongs to the nickel alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is nickel 59.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
220
Elongation at Break, % 2.2
50
Fatigue Strength, MPa 48
320
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
84
Shear Strength, MPa 69
560
Tensile Strength: Ultimate (UTS), MPa 120
780
Tensile Strength: Yield (Proof), MPa 68
350

Thermal Properties

Latent Heat of Fusion, J/g 540
330
Maximum Temperature: Mechanical, °C 160
990
Melting Completion (Liquidus), °C 590
1500
Melting Onset (Solidus), °C 520
1450
Specific Heat Capacity, J/kg-K 880
430
Thermal Conductivity, W/m-K 100
10
Thermal Expansion, µm/m-K 21
17

Otherwise Unclassified Properties

Base Metal Price, % relative 10
65
Density, g/cm3 2.8
8.7
Embodied Carbon, kg CO2/kg material 7.6
12
Embodied Energy, MJ/kg 140
160
Embodied Water, L/kg 1040
310

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
320
Resilience: Unit (Modulus of Resilience), kJ/m3 31
280
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 12
25
Strength to Weight: Bending, points 19
22
Thermal Diffusivity, mm2/s 42
2.7
Thermal Shock Resistance, points 5.5
15

Alloy Composition

Aluminum (Al), % 83 to 87.4
0.1 to 0.4
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.15
22 to 24
Cobalt (Co), % 0
0 to 0.3
Copper (Cu), % 3.3 to 4.7
0 to 0.5
Iron (Fe), % 0 to 0.8
0 to 1.5
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 0.5
Molybdenum (Mo), % 0
15 to 16.5
Nickel (Ni), % 0
56.2 to 62.9
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 9.3 to 10.7
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0