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4145 Aluminum vs. Nickel 80A

4145 aluminum belongs to the aluminum alloys classification, while nickel 80A belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is nickel 80A.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
22
Fatigue Strength, MPa 48
430
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
74
Shear Strength, MPa 69
660
Tensile Strength: Ultimate (UTS), MPa 120
1040
Tensile Strength: Yield (Proof), MPa 68
710

Thermal Properties

Latent Heat of Fusion, J/g 540
320
Maximum Temperature: Mechanical, °C 160
980
Melting Completion (Liquidus), °C 590
1360
Melting Onset (Solidus), °C 520
1310
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
11
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
1.5
Electrical Conductivity: Equal Weight (Specific), % IACS 84
1.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 2.8
8.3
Embodied Carbon, kg CO2/kg material 7.6
9.8
Embodied Energy, MJ/kg 140
140
Embodied Water, L/kg 1040
280

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
210
Resilience: Unit (Modulus of Resilience), kJ/m3 31
1300
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
23
Strength to Weight: Axial, points 12
35
Strength to Weight: Bending, points 19
27
Thermal Diffusivity, mm2/s 42
2.9
Thermal Shock Resistance, points 5.5
31

Alloy Composition

Aluminum (Al), % 83 to 87.4
0.5 to 1.8
Carbon (C), % 0
0 to 0.1
Chromium (Cr), % 0 to 0.15
18 to 21
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
0 to 3.0
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
69.4 to 79.7
Silicon (Si), % 9.3 to 10.7
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0
1.8 to 2.7
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0