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4145 Aluminum vs. SAE-AISI 4130 Steel

4145 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4130 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is SAE-AISI 4130 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 2.2
13 to 26
Fatigue Strength, MPa 48
320 to 660
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Shear Strength, MPa 69
340 to 640
Tensile Strength: Ultimate (UTS), MPa 120
530 to 1040
Tensile Strength: Yield (Proof), MPa 68
440 to 980

Thermal Properties

Latent Heat of Fusion, J/g 540
250
Maximum Temperature: Mechanical, °C 160
420
Melting Completion (Liquidus), °C 590
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
43
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 84
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.4
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1040
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
83 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 31
500 to 2550
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
19 to 37
Strength to Weight: Bending, points 19
19 to 29
Thermal Diffusivity, mm2/s 42
12
Thermal Shock Resistance, points 5.5
16 to 31

Alloy Composition

Aluminum (Al), % 83 to 87.4
0
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0 to 0.15
0.8 to 1.1
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
97.3 to 98.2
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0.4 to 0.6
Molybdenum (Mo), % 0
0.15 to 0.25
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 9.3 to 10.7
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0