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4145 Aluminum vs. S17700 Stainless Steel

4145 aluminum belongs to the aluminum alloys classification, while S17700 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is S17700 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
1.0 to 23
Fatigue Strength, MPa 48
290 to 560
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 69
740 to 940
Tensile Strength: Ultimate (UTS), MPa 120
1180 to 1650
Tensile Strength: Yield (Proof), MPa 68
430 to 1210

Thermal Properties

Latent Heat of Fusion, J/g 540
290
Maximum Temperature: Mechanical, °C 160
890
Melting Completion (Liquidus), °C 590
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
15
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 84
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.6
2.8
Embodied Energy, MJ/kg 140
40
Embodied Water, L/kg 1040
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
15 to 210
Resilience: Unit (Modulus of Resilience), kJ/m3 31
460 to 3750
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12
42 to 59
Strength to Weight: Bending, points 19
32 to 40
Thermal Diffusivity, mm2/s 42
4.1
Thermal Shock Resistance, points 5.5
39 to 54

Alloy Composition

Aluminum (Al), % 83 to 87.4
0.75 to 1.5
Carbon (C), % 0
0 to 0.090
Chromium (Cr), % 0 to 0.15
16 to 18
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
70.5 to 76.8
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
6.5 to 7.8
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 9.3 to 10.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0