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4145 Aluminum vs. S33228 Stainless Steel

4145 aluminum belongs to the aluminum alloys classification, while S33228 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4145 aluminum and the bottom bar is S33228 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 2.2
34
Fatigue Strength, MPa 48
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
79
Shear Strength, MPa 69
380
Tensile Strength: Ultimate (UTS), MPa 120
570
Tensile Strength: Yield (Proof), MPa 68
210

Thermal Properties

Latent Heat of Fusion, J/g 540
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 590
1410
Melting Onset (Solidus), °C 520
1360
Specific Heat Capacity, J/kg-K 880
470
Thermal Expansion, µm/m-K 21
16

Otherwise Unclassified Properties

Base Metal Price, % relative 10
37
Density, g/cm3 2.8
8.0
Embodied Carbon, kg CO2/kg material 7.6
6.2
Embodied Energy, MJ/kg 140
89
Embodied Water, L/kg 1040
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
150
Resilience: Unit (Modulus of Resilience), kJ/m3 31
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
20
Strength to Weight: Bending, points 19
19
Thermal Shock Resistance, points 5.5
13

Alloy Composition

Aluminum (Al), % 83 to 87.4
0 to 0.025
Carbon (C), % 0
0.040 to 0.080
Cerium (Ce), % 0
0.050 to 0.1
Chromium (Cr), % 0 to 0.15
26 to 28
Copper (Cu), % 3.3 to 4.7
0
Iron (Fe), % 0 to 0.8
36.5 to 42.3
Magnesium (Mg), % 0 to 0.15
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
31 to 33
Niobium (Nb), % 0
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 9.3 to 10.7
0 to 0.3
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0