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4147 Aluminum vs. SAE-AISI 1039 Steel

4147 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1039 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4147 aluminum and the bottom bar is SAE-AISI 1039 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 3.3
14 to 18
Fatigue Strength, MPa 42
230 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Shear Strength, MPa 63
380 to 420
Tensile Strength: Ultimate (UTS), MPa 110
610 to 690
Tensile Strength: Yield (Proof), MPa 59
340 to 580

Thermal Properties

Latent Heat of Fusion, J/g 570
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 580
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
51
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1050
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1
88 to 94
Resilience: Unit (Modulus of Resilience), kJ/m3 24
310 to 890
Stiffness to Weight: Axial, points 16
13
Stiffness to Weight: Bending, points 55
24
Strength to Weight: Axial, points 12
22 to 24
Strength to Weight: Bending, points 20
20 to 22
Thermal Diffusivity, mm2/s 58
14
Thermal Shock Resistance, points 5.2
19 to 22

Alloy Composition

Aluminum (Al), % 85 to 88.9
0
Beryllium (Be), % 0 to 0.00030
0
Carbon (C), % 0
0.37 to 0.44
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
98.5 to 98.9
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0 to 0.1
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0