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4147 Aluminum vs. S41045 Stainless Steel

4147 aluminum belongs to the aluminum alloys classification, while S41045 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4147 aluminum and the bottom bar is S41045 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 3.3
25
Fatigue Strength, MPa 42
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 63
280
Tensile Strength: Ultimate (UTS), MPa 110
430
Tensile Strength: Yield (Proof), MPa 59
230

Thermal Properties

Latent Heat of Fusion, J/g 570
270
Maximum Temperature: Mechanical, °C 160
740
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
29
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 120
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
8.5
Density, g/cm3 2.5
7.8
Embodied Carbon, kg CO2/kg material 7.7
2.2
Embodied Energy, MJ/kg 140
31
Embodied Water, L/kg 1050
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1
92
Resilience: Unit (Modulus of Resilience), kJ/m3 24
140
Stiffness to Weight: Axial, points 16
14
Stiffness to Weight: Bending, points 55
25
Strength to Weight: Axial, points 12
16
Strength to Weight: Bending, points 20
16
Thermal Diffusivity, mm2/s 58
7.8
Thermal Shock Resistance, points 5.2
16

Alloy Composition

Aluminum (Al), % 85 to 88.9
0
Beryllium (Be), % 0 to 0.00030
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
12 to 13
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
83.8 to 88
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0 to 0.1
0 to 1.0
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0 to 0.6
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 11 to 13
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0