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4343 Aluminum vs. SAE-AISI 9255 Steel

4343 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4343 aluminum and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 4.4
21
Fatigue Strength, MPa 45
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Shear Strength, MPa 64
430
Tensile Strength: Ultimate (UTS), MPa 110
680
Tensile Strength: Yield (Proof), MPa 62
390

Thermal Properties

Latent Heat of Fusion, J/g 510
280
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 580
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 180
46
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 7.9
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1100
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.1
120
Resilience: Unit (Modulus of Resilience), kJ/m3 27
400
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 12
24
Strength to Weight: Bending, points 20
22
Thermal Diffusivity, mm2/s 77
13
Thermal Shock Resistance, points 5.2
21

Alloy Composition

Aluminum (Al), % 90.3 to 93.2
0
Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.8
96.2 to 97
Manganese (Mn), % 0 to 0.1
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 6.8 to 8.2
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0