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443.0 Aluminum vs. AISI 405 Stainless Steel

443.0 aluminum belongs to the aluminum alloys classification, while AISI 405 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 443.0 aluminum and the bottom bar is AISI 405 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 41
170
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 5.6
22
Fatigue Strength, MPa 55
130
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Shear Strength, MPa 96
300
Tensile Strength: Ultimate (UTS), MPa 150
470
Tensile Strength: Yield (Proof), MPa 65
200

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 630
1530
Melting Onset (Solidus), °C 580
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
30
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 38
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 130
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1120
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
84
Resilience: Unit (Modulus of Resilience), kJ/m3 30
100
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 16
17
Strength to Weight: Bending, points 23
17
Thermal Diffusivity, mm2/s 61
8.1
Thermal Shock Resistance, points 6.9
16

Alloy Composition

Aluminum (Al), % 90.7 to 95.5
0.1 to 0.3
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.25
11.5 to 14.5
Copper (Cu), % 0 to 0.6
0
Iron (Fe), % 0 to 0.8
82.5 to 88.4
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Nickel (Ni), % 0
0 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.5
0
Residuals, % 0 to 0.35
0