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444.0 Aluminum vs. SAE-AISI 1023 Steel

444.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1023 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 444.0 aluminum and the bottom bar is SAE-AISI 1023 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
130 to 140
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 25
17 to 29
Fatigue Strength, MPa 51
180 to 270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 190
430 to 480
Tensile Strength: Yield (Proof), MPa 83
240 to 410

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
53
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
6.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1110
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
77 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 49
150 to 450
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 20
15 to 17
Strength to Weight: Bending, points 28
16 to 17
Thermal Diffusivity, mm2/s 67
14
Thermal Shock Resistance, points 8.8
14 to 15

Alloy Composition

Aluminum (Al), % 90.5 to 93.5
0
Carbon (C), % 0
0.2 to 0.25
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.6
99.06 to 99.5
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0.3 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0