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444.0 Aluminum vs. SAE-AISI 1046 Steel

444.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1046 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 444.0 aluminum and the bottom bar is SAE-AISI 1046 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
190 to 210
Elastic (Young's, Tensile) Modulus, GPa 71
190
Elongation at Break, % 25
14 to 17
Fatigue Strength, MPa 51
240 to 390
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 190
660 to 740
Tensile Strength: Yield (Proof), MPa 83
370 to 610

Thermal Properties

Latent Heat of Fusion, J/g 500
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
51
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
11
Electrical Conductivity: Equal Weight (Specific), % IACS 140
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1110
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
91 to 95
Resilience: Unit (Modulus of Resilience), kJ/m3 49
360 to 990
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 20
23 to 26
Strength to Weight: Bending, points 28
22 to 23
Thermal Diffusivity, mm2/s 67
14
Thermal Shock Resistance, points 8.8
23 to 25

Alloy Composition

Aluminum (Al), % 90.5 to 93.5
0
Carbon (C), % 0
0.43 to 0.5
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.6
98.4 to 98.9
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0