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444.0 Aluminum vs. S32205 Stainless Steel

444.0 aluminum belongs to the aluminum alloys classification, while S32205 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 444.0 aluminum and the bottom bar is S32205 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
260
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 25
28
Fatigue Strength, MPa 51
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 190
740
Tensile Strength: Yield (Proof), MPa 83
510

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1070
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 600
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
15
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 40
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 7.9
3.7
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1110
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 39
190
Resilience: Unit (Modulus of Resilience), kJ/m3 49
630
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 20
26
Strength to Weight: Bending, points 28
23
Thermal Diffusivity, mm2/s 67
4.0
Thermal Shock Resistance, points 8.8
20

Alloy Composition

Aluminum (Al), % 90.5 to 93.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
22 to 23
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.6
63.7 to 70.4
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.35
0 to 2.0
Molybdenum (Mo), % 0
3.0 to 3.5
Nickel (Ni), % 0
4.5 to 6.5
Nitrogen (N), % 0
0.14 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0