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5005A Aluminum vs. AISI 416 Stainless Steel

5005A aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5005A aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 29 to 64
230 to 320
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.1 to 21
13 to 31
Fatigue Strength, MPa 38 to 82
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 71 to 130
340 to 480
Tensile Strength: Ultimate (UTS), MPa 110 to 230
510 to 800
Tensile Strength: Yield (Proof), MPa 43 to 210
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
680
Melting Completion (Liquidus), °C 660
1530
Melting Onset (Solidus), °C 630
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 200
30
Thermal Expansion, µm/m-K 24
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 52
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 170
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.3
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1190
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0 to 19
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 14 to 310
220 to 940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 12 to 24
18 to 29
Strength to Weight: Bending, points 19 to 31
18 to 25
Thermal Diffusivity, mm2/s 82
8.1
Thermal Shock Resistance, points 5.0 to 10
19 to 30

Alloy Composition

Aluminum (Al), % 97.5 to 99.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.1
12 to 14
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.45
83.2 to 87.9
Magnesium (Mg), % 0.7 to 1.1
0
Manganese (Mn), % 0 to 0.15
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0

Comparable Variants