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5021 Aluminum vs. Solder Alloy 101

5021 aluminum belongs to the aluminum alloys classification, while solder alloy 101 belongs to the otherwise unclassified metals. There are 26 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5021 aluminum and the bottom bar is solder alloy 101.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
38
Elongation at Break, % 1.1 to 3.4
48
Poisson's Ratio 0.33
0.39
Shear Modulus, GPa 26
14
Tensile Strength: Ultimate (UTS), MPa 300 to 310
31
Tensile Strength: Yield (Proof), MPa 240 to 270
27

Thermal Properties

Latent Heat of Fusion, J/g 400
46
Melting Completion (Liquidus), °C 640
180
Melting Onset (Solidus), °C 590
180
Specific Heat Capacity, J/kg-K 900
190
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 23
25

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
12
Electrical Conductivity: Equal Weight (Specific), % IACS 120
12

Otherwise Unclassified Properties

Density, g/cm3 2.7
8.8
Embodied Carbon, kg CO2/kg material 8.6
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1180
930

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.1 to 10
14
Resilience: Unit (Modulus of Resilience), kJ/m3 440 to 550
9.9
Stiffness to Weight: Axial, points 14
2.4
Stiffness to Weight: Bending, points 50
13
Strength to Weight: Axial, points 30 to 32
1.0
Strength to Weight: Bending, points 37
2.5
Thermal Diffusivity, mm2/s 57
31
Thermal Shock Resistance, points 13 to 14
2.4

Alloy Composition

Aluminum (Al), % 95.2 to 97.7
0 to 0.0010
Antimony (Sb), % 0
0 to 0.2
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.5
0 to 0.020
Lead (Pb), % 0
35.8 to 37.5
Magnesium (Mg), % 2.2 to 2.8
0
Manganese (Mn), % 0.1 to 0.5
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 0 to 0.4
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
62.5 to 63.5
Zinc (Zn), % 0 to 0.15
0 to 0.0010
Residuals, % 0 to 0.15
0