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5026 Aluminum vs. S46910 Stainless Steel

5026 aluminum belongs to the aluminum alloys classification, while S46910 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.1 to 11
2.2 to 11
Fatigue Strength, MPa 94 to 140
250 to 1020
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150 to 180
410 to 1410
Tensile Strength: Ultimate (UTS), MPa 260 to 320
680 to 2470
Tensile Strength: Yield (Proof), MPa 120 to 250
450 to 2290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 210
810
Melting Completion (Liquidus), °C 650
1460
Melting Onset (Solidus), °C 510
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 8.9
4.1
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1150
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
48 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
510 to 4780
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26 to 32
24 to 86
Strength to Weight: Bending, points 33 to 37
22 to 51
Thermal Shock Resistance, points 11 to 14
23 to 84

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.3
11 to 13
Copper (Cu), % 0.1 to 0.8
1.5 to 3.5
Iron (Fe), % 0.2 to 1.0
65 to 76
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0.55 to 1.4
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0.5 to 1.2
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0

Comparable Variants