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5040 Aluminum vs. ACI-ASTM CF8C Steel

5040 aluminum belongs to the aluminum alloys classification, while ACI-ASTM CF8C steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5040 aluminum and the bottom bar is ACI-ASTM CF8C steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 66 to 74
150
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 5.7 to 6.8
40
Fatigue Strength, MPa 100 to 130
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 240 to 260
530
Tensile Strength: Yield (Proof), MPa 190 to 230
260

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 190
980
Melting Completion (Liquidus), °C 650
1420
Melting Onset (Solidus), °C 600
1430
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 160
16
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.7
Embodied Energy, MJ/kg 150
53
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14 to 15
180
Resilience: Unit (Modulus of Resilience), kJ/m3 260 to 380
170
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 24 to 26
19
Strength to Weight: Bending, points 31 to 32
19
Thermal Diffusivity, mm2/s 64
4.3
Thermal Shock Resistance, points 10 to 11
11

Alloy Composition

Aluminum (Al), % 95.2 to 98
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.1 to 0.3
18 to 21
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
61.8 to 73
Magnesium (Mg), % 1.0 to 1.5
0
Manganese (Mn), % 0.9 to 1.4
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
9.0 to 12
Niobium (Nb), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0