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5086 Aluminum vs. AISI 410 Stainless Steel

5086 aluminum belongs to the aluminum alloys classification, while AISI 410 stainless steel belongs to the iron alloys. There are 33 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is AISI 410 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 1.7 to 20
16 to 22
Fatigue Strength, MPa 88 to 180
190 to 350
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 160 to 230
330 to 470
Tensile Strength: Ultimate (UTS), MPa 270 to 390
520 to 770
Tensile Strength: Yield (Proof), MPa 110 to 320
290 to 580

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Corrosion, °C 65
390
Maximum Temperature: Mechanical, °C 190
710
Melting Completion (Liquidus), °C 640
1530
Melting Onset (Solidus), °C 590
1480
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
30
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.0
Calomel Potential, mV -760
-150
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
1.9
Embodied Energy, MJ/kg 150
27
Embodied Water, L/kg 1180
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
97 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
210 to 860
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28 to 40
19 to 28
Strength to Weight: Bending, points 34 to 44
19 to 24
Thermal Diffusivity, mm2/s 52
8.1
Thermal Shock Resistance, points 12 to 17
18 to 26

Alloy Composition

Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0.050 to 0.25
11.5 to 13.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
83.5 to 88.4
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Nickel (Ni), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants