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5086 Aluminum vs. S46910 Stainless Steel

5086 aluminum belongs to the aluminum alloys classification, while S46910 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is S46910 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
270 to 630
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 20
2.2 to 11
Fatigue Strength, MPa 88 to 180
250 to 1020
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 160 to 230
410 to 1410
Tensile Strength: Ultimate (UTS), MPa 270 to 390
680 to 2470
Tensile Strength: Yield (Proof), MPa 110 to 320
450 to 2290

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Corrosion, °C 65
540
Maximum Temperature: Mechanical, °C 190
810
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.8
4.1
Embodied Energy, MJ/kg 150
55
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
48 to 130
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
510 to 4780
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 28 to 40
24 to 86
Strength to Weight: Bending, points 34 to 44
22 to 51
Thermal Shock Resistance, points 12 to 17
23 to 84

Alloy Composition

Aluminum (Al), % 93 to 96.3
0.15 to 0.5
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
11 to 13
Copper (Cu), % 0 to 0.1
1.5 to 3.5
Iron (Fe), % 0 to 0.5
65 to 76
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0 to 1.0
Molybdenum (Mo), % 0
3.0 to 5.0
Nickel (Ni), % 0
8.0 to 10
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.15
0.5 to 1.2
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants