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511.0 Aluminum vs. 5040 Aluminum

Both 511.0 aluminum and 5040 aluminum are aluminum alloys. They have a very high 97% of their average alloy composition in common.

For each property being compared, the top bar is 511.0 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 3.0
5.7 to 6.8
Fatigue Strength, MPa 55
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 120
140 to 150
Tensile Strength: Ultimate (UTS), MPa 150
240 to 260
Tensile Strength: Yield (Proof), MPa 83
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
190
Melting Completion (Liquidus), °C 640
650
Melting Onset (Solidus), °C 590
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
41
Electrical Conductivity: Equal Weight (Specific), % IACS 120
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.8
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 51
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 15
24 to 26
Strength to Weight: Bending, points 23
31 to 32
Thermal Diffusivity, mm2/s 59
64
Thermal Shock Resistance, points 6.5
10 to 11

Alloy Composition

Aluminum (Al), % 93.3 to 96.2
95.2 to 98
Chromium (Cr), % 0
0.1 to 0.3
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.5
0 to 0.7
Magnesium (Mg), % 3.5 to 4.5
1.0 to 1.5
Manganese (Mn), % 0 to 0.35
0.9 to 1.4
Silicon (Si), % 0.3 to 0.7
0 to 0.3
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0 to 0.25
Residuals, % 0
0 to 0.15