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511.0 Aluminum vs. 5457 Aluminum

Both 511.0 aluminum and 5457 aluminum are aluminum alloys. They have a very high 96% of their average alloy composition in common.

For each property being compared, the top bar is 511.0 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 68
68
Elongation at Break, % 3.0
6.0 to 22
Fatigue Strength, MPa 55
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 25
26
Shear Strength, MPa 120
85 to 130
Tensile Strength: Ultimate (UTS), MPa 150
130 to 210
Tensile Strength: Yield (Proof), MPa 83
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 590
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 140
180
Thermal Expansion, µm/m-K 24
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
46
Electrical Conductivity: Equal Weight (Specific), % IACS 120
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.8
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 51
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
50
Strength to Weight: Axial, points 15
13 to 21
Strength to Weight: Bending, points 23
21 to 28
Thermal Diffusivity, mm2/s 59
72
Thermal Shock Resistance, points 6.5
5.7 to 9.0

Alloy Composition

Aluminum (Al), % 93.3 to 96.2
97.8 to 99.05
Copper (Cu), % 0 to 0.15
0 to 0.2
Iron (Fe), % 0 to 0.5
0 to 0.1
Magnesium (Mg), % 3.5 to 4.5
0.8 to 1.2
Manganese (Mn), % 0 to 0.35
0.15 to 0.45
Silicon (Si), % 0.3 to 0.7
0 to 0.080
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.15
0 to 0.050
Residuals, % 0
0 to 0.1