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511.0 Aluminum vs. SAE-AISI 1045 Steel

511.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1045 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 511.0 aluminum and the bottom bar is SAE-AISI 1045 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
180 to 190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 3.0
13 to 18
Fatigue Strength, MPa 55
220 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 120
380 to 410
Tensile Strength: Ultimate (UTS), MPa 150
620 to 680
Tensile Strength: Yield (Proof), MPa 83
330 to 580

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
51
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.8
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1180
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.7
84 to 93
Resilience: Unit (Modulus of Resilience), kJ/m3 51
300 to 900
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 15
22 to 24
Strength to Weight: Bending, points 23
21 to 22
Thermal Diffusivity, mm2/s 59
14
Thermal Shock Resistance, points 6.5
20 to 22

Alloy Composition

Aluminum (Al), % 93.3 to 96.2
0
Carbon (C), % 0
0.43 to 0.5
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
98.5 to 99
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0 to 0.35
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.3 to 0.7
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0