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513.0 Aluminum vs. SAE-AISI 9255 Steel

513.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9255 steel belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 513.0 aluminum and the bottom bar is SAE-AISI 9255 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 55
200
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 5.7
21
Fatigue Strength, MPa 97
270
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 170
430
Tensile Strength: Ultimate (UTS), MPa 200
680
Tensile Strength: Yield (Proof), MPa 120
390

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1430
Melting Onset (Solidus), °C 590
1390
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
46
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 34
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1170
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 9.8
120
Resilience: Unit (Modulus of Resilience), kJ/m3 100
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 20
24
Strength to Weight: Bending, points 28
22
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 8.8
21

Alloy Composition

Aluminum (Al), % 91.9 to 95.1
0
Carbon (C), % 0
0.51 to 0.59
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
96.2 to 97
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0 to 0.3
0.7 to 1.0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 0 to 0.3
1.8 to 2.2
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 1.4 to 2.2
0
Residuals, % 0 to 0.15
0