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514.0 Aluminum vs. SAE-AISI 1541 Steel

514.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1541 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 514.0 aluminum and the bottom bar is SAE-AISI 1541 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 50
210 to 220
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 7.3
11 to 17
Fatigue Strength, MPa 48
260 to 420
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
73
Shear Strength, MPa 140
440 to 480
Tensile Strength: Ultimate (UTS), MPa 180
720 to 790
Tensile Strength: Yield (Proof), MPa 74
390 to 680

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 610
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 140
52
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
7.1
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.9
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11
78 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 41
410 to 1250
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 19
25 to 28
Strength to Weight: Bending, points 26
23 to 24
Thermal Diffusivity, mm2/s 57
14
Thermal Shock Resistance, points 7.9
23 to 25

Alloy Composition

Aluminum (Al), % 93.6 to 96.5
0
Carbon (C), % 0
0.36 to 0.44
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
97.8 to 98.3
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0 to 0.35
1.4 to 1.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.35
0
Sulfur (S), % 0
0 to 0.050
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0