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515.0 Aluminum vs. 204.0 Aluminum

Both 515.0 aluminum and 204.0 aluminum are aluminum alloys. They have a very high 95% of their average alloy composition in common. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is 204.0 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 10
5.7 to 7.8
Fatigue Strength, MPa 130
63 to 77
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Tensile Strength: Ultimate (UTS), MPa 280
230 to 340

Thermal Properties

Latent Heat of Fusion, J/g 470
390
Maximum Temperature: Mechanical, °C 170
170
Melting Completion (Liquidus), °C 620
650
Melting Onset (Solidus), °C 620
580
Specific Heat Capacity, J/kg-K 900
880
Thermal Expansion, µm/m-K 23
19

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
11
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 8.4
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1150

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
46
Strength to Weight: Axial, points 30
21 to 31
Strength to Weight: Bending, points 36
28 to 36
Thermal Shock Resistance, points 13
12 to 18

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
93.4 to 95.5
Copper (Cu), % 0 to 0.2
4.2 to 5.0
Iron (Fe), % 0 to 1.3
0 to 0.35
Magnesium (Mg), % 2.5 to 4.0
0.15 to 0.35
Manganese (Mn), % 0.4 to 0.6
0 to 0.1
Nickel (Ni), % 0
0 to 0.050
Silicon (Si), % 0.5 to 10
0 to 0.2
Tin (Sn), % 0
0 to 0.050
Titanium (Ti), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 0.1
0 to 0.1
Residuals, % 0
0 to 0.15