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515.0 Aluminum vs. 4004 Aluminum

Both 515.0 aluminum and 4004 aluminum are aluminum alloys. Both are furnished in the as-fabricated (no temper or treatment) condition. They have a very high 95% of their average alloy composition in common. There are 23 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is 4004 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
71
Elongation at Break, % 10
2.4
Fatigue Strength, MPa 130
42
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 190
63
Tensile Strength: Ultimate (UTS), MPa 280
110

Thermal Properties

Latent Heat of Fusion, J/g 470
540
Maximum Temperature: Mechanical, °C 170
160
Melting Completion (Liquidus), °C 620
600
Melting Onset (Solidus), °C 620
560
Specific Heat Capacity, J/kg-K 900
910
Thermal Expansion, µm/m-K 23
22

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.6
Embodied Carbon, kg CO2/kg material 8.4
8.0
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1070

Common Calculations

Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 52
54
Strength to Weight: Axial, points 30
12
Strength to Weight: Bending, points 36
20
Thermal Shock Resistance, points 13
5.1

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
86 to 90
Copper (Cu), % 0 to 0.2
0 to 0.25
Iron (Fe), % 0 to 1.3
0 to 0.8
Magnesium (Mg), % 2.5 to 4.0
1.0 to 2.0
Manganese (Mn), % 0.4 to 0.6
0 to 0.1
Silicon (Si), % 0.5 to 10
9.0 to 10.5
Zinc (Zn), % 0 to 0.1
0 to 0.2
Residuals, % 0
0 to 0.15