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515.0 Aluminum vs. 5042 Aluminum

Both 515.0 aluminum and 5042 aluminum are aluminum alloys. Their average alloy composition is basically identical. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is 5042 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
68
Elongation at Break, % 10
1.1 to 3.4
Fatigue Strength, MPa 130
97 to 120
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 190
200
Tensile Strength: Ultimate (UTS), MPa 280
340 to 360

Thermal Properties

Latent Heat of Fusion, J/g 470
400
Maximum Temperature: Mechanical, °C 170
180
Melting Completion (Liquidus), °C 620
640
Melting Onset (Solidus), °C 620
570
Specific Heat Capacity, J/kg-K 900
900
Thermal Expansion, µm/m-K 23
24

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.6
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.8
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1120
1180

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
50
Strength to Weight: Axial, points 30
35 to 37
Strength to Weight: Bending, points 36
40 to 42
Thermal Shock Resistance, points 13
15 to 16

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
94.2 to 96.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.15
Iron (Fe), % 0 to 1.3
0 to 0.35
Magnesium (Mg), % 2.5 to 4.0
3.0 to 4.0
Manganese (Mn), % 0.4 to 0.6
0.2 to 0.5
Silicon (Si), % 0.5 to 10
0 to 0.2
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0 to 0.25
Residuals, % 0
0 to 0.15