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515.0 Aluminum vs. AISI 304 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while AISI 304 stainless steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is AISI 304 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10
8.0 to 43
Fatigue Strength, MPa 130
210 to 440
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 190
400 to 690
Tensile Strength: Ultimate (UTS), MPa 280
580 to 1180

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
710
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.0
Embodied Energy, MJ/kg 150
43
Embodied Water, L/kg 1120
150

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
21 to 42
Strength to Weight: Bending, points 36
20 to 32
Thermal Shock Resistance, points 13
12 to 25

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
18 to 20
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
66.5 to 74
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Nickel (Ni), % 0
8.0 to 10.5
Nitrogen (N), % 0
0 to 0.1
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.5 to 10
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0