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515.0 Aluminum vs. AISI 384 Stainless Steel

515.0 aluminum belongs to the aluminum alloys classification, while AISI 384 stainless steel belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is AISI 384 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 280
480

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 620
1420
Melting Onset (Solidus), °C 620
1380
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.6
7.9
Embodied Carbon, kg CO2/kg material 8.4
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1120
150

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 30
17
Strength to Weight: Bending, points 36
17
Thermal Shock Resistance, points 13
11

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
60.9 to 68
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Nickel (Ni), % 0
17 to 19
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0.5 to 10
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0