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515.0 Aluminum vs. AWS E309L

515.0 aluminum belongs to the aluminum alloys classification, while AWS E309L belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is AWS E309L.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10
34
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 280
580

Thermal Properties

Latent Heat of Fusion, J/g 470
300
Melting Completion (Liquidus), °C 620
1420
Melting Onset (Solidus), °C 620
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
20
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
3.7
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1120
180

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
21
Strength to Weight: Bending, points 36
20
Thermal Shock Resistance, points 13
15

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.040
Chromium (Cr), % 0
22 to 25
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 1.3
55.9 to 65.5
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0.5 to 2.5
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0
12 to 14
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0