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515.0 Aluminum vs. AWS E410

515.0 aluminum belongs to the aluminum alloys classification, while AWS E410 belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (11, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is AWS E410.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 10
23
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Tensile Strength: Ultimate (UTS), MPa 280
580

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 620
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 23
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
7.5
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
2.0
Embodied Energy, MJ/kg 150
28
Embodied Water, L/kg 1120
100

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
21
Strength to Weight: Bending, points 36
20
Thermal Shock Resistance, points 13
16

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0
11 to 13.5
Copper (Cu), % 0 to 0.2
0 to 0.75
Iron (Fe), % 0 to 1.3
82.2 to 89
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Nickel (Ni), % 0
0 to 0.7
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0 to 0.9
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0