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515.0 Aluminum vs. Austempered Cast Iron

515.0 aluminum belongs to the aluminum alloys classification, while austempered cast iron belongs to the iron alloys. There are 20 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is austempered cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
180
Elongation at Break, % 10
1.1 to 13
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
62 to 69
Tensile Strength: Ultimate (UTS), MPa 280
860 to 1800

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Melting Completion (Liquidus), °C 620
1380
Melting Onset (Solidus), °C 620
1340
Specific Heat Capacity, J/kg-K 900
490
Thermal Expansion, µm/m-K 23
13

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.9
Density, g/cm3 2.6
7.5
Embodied Carbon, kg CO2/kg material 8.4
1.8
Embodied Energy, MJ/kg 150
25
Embodied Water, L/kg 1120
48

Common Calculations

Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
32 to 66
Strength to Weight: Bending, points 36
27 to 44
Thermal Shock Resistance, points 13
25 to 53

Alloy Composition

Aluminum (Al), % 93.6 to 96.6
0 to 0.050
Arsenic (As), % 0
0 to 0.020
Carbon (C), % 0
3.4 to 3.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.8
Iron (Fe), % 0 to 1.3
89.6 to 94
Magnesium (Mg), % 2.5 to 4.0
0 to 0.040
Manganese (Mn), % 0.4 to 0.6
0.3 to 0.4
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0
0 to 2.0
Phosphorus (P), % 0
0 to 0.040
Selenium (Se), % 0
0 to 0.030
Silicon (Si), % 0.5 to 10
2.3 to 2.7
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0
0 to 0.020
Vanadium (V), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0